Kinsler_Handbook_#32 December 2017

Kinsler Fuel Injection, Inc, 1834 THUNDERBIRD TROY, MICHIGAN 48084 U.S.A. www.Kinsler.com Phone (248) 362-1145 Fax (248) 362-1032 2 TABLE OF CONTENTS Why Kinsler?.............................................................................................. Fuel Metering............................................................................................. Chevrolet Small Block V8........................................................................... Standard Port Configurations for Chevy Small Block V8.......................... Kinsler “XTRA” Light Manifolds............................................................. Other Kinsler Small Block Chevrolet Manifolds....................................... Vintage Kinsler Small Block Chevrolet V8................................................. Ford Small Block V8.................................................................................. 4-Valve GM Manifolds.............................................................................. Chevrolet Big Block V8 - Rectagular Port One-Piece................................ Chevrolet Big Block V8 - 3-Piece............................................................... Cross-Ram for Chevrolet Big Block........................................................... Ford Big Block V8...................................................................................... Other V8 Manifolds - Small Block Mopar................................................. 4-Cylinder Manifolds - Chevrolet/Ford/TRD............................................ V6 Manifolds - Chevrolet / Buick.............................................................. Pontiac Maifolds........................................................................................ 6-Cylinder In-Line Manifold/Scat V4........................................................ Crossram Manifolds................................................................................... Kinsler 4-Barrel Throttle Body.................................................................. Kinsler Modular Throttle Bodies............................................................... Throttle Bodies.......................................................................................... Throttle Bodies for Weber Conversions..................................................... EFI Adapter Plates for GMC Superchargers.............................................. Fuel Systems and Components of Supercharged Engines.......................... EFI Adapter Plates for PSI Superchargers.................................................. Turbocharging............................................................................................. Plenum Logs............................................................................................... 3-Piece Manifold Installation..................................................................... Throttle Shafts........................................................................................... Throttle Plates............................................................................................ Ramtubes.................................................................................................... Top Adapters-Special................................................................................. Throttle Synchronization at Idle................................................................ Uni-Syn Throttle Synchronizer.................................................................. How To Set Up Linkage............................................................................. Kinsler Billet Spring-Screw Universal Throttle Shaft Links...................... Throttle Arms and Stop............................................................................. Linkage....................................................................................................... Cables and Accessories............................................................................... A Brief History of Fuel Injection............................................................... Comparison of Racing Fuel Injection Systems........................................... Constant Flow Fuel Injection Metering..................................................... Kinsler K-type Jets.................................................................................... Nozzles : Constant Flow............................................................................ Main Bypass Valves.................................................................................. Kinsler Quick Disconnect Bypass Valve................................................... Kinsler Jet Selector Valve........................................................................... Secondary Bypass Valve............................................................................ High Speed Bypass Valve.......................................................................... Bypass Valves............................................................................................ Pressure Charts.......................................................................................... Barrel Valves............................................................................................... Barrel Valve Spools and Dual Rate Idle System......................................... Barrel Valve Mounting Brackets and Distribution Blocks......................... Nozzle Hoses............................................................................................. Basic Adjustments for Constant Flow Metering....................................... Setting the Leakage of a Barrel Valve Spool............................................... Indexing a Barrel Valve............................................................................... Basic Adjustments for Constant Flow Metering....................................... Trouble Shooting Chart Constant Flow Fuel Metering System............... Plumbing Schematics................................................................................ Vapor Separator Tank System.................................................................. Turbocharged Constant Flow Fuel Injection System............................... Electronic Fuel Injection Basics................................................................ Types of Fuel Management...................................................................... Electric Fuel Pumps.................................................................................. EFI Pressure Relief Valves........................................................................ EFI Injectors............................................................................................. EFI Fuel Rails........................................................................................... Tooling to Machine Fuel Rails and Injector Mounting............................. Sensors for EFI Systems.......................................................................... EFI Speed and Synchronization Signal Generators.................................. EFI Connectors, Relays, and Accessories................................................ EFI Plumbing............................................................................................ Multi-Port EFI Systems........................................................................... Service and Modification of Injection by Kinsler..................................... Conversion of Carburetor Manifolds into Fuel Injection......................... Kinsler Injector/Nozzle Bosses................................................................ Fuel Filters................................................................................................ Shut-off Valves......................................................................................... Mechanical Fuel Pumps........................................................................... Mechanical Pump Installation.................................................................. Drives for Mechanical Pump................................................................... Cog Belts and Pulleys.............................................................................. Primer System.......................................................................................... Fuel Tank Construction and Location...................................................... Aluminum Tanks and Components.......................................................... Fittings and Bungs.................................................................................... Fittings..................................................................................................... Hose and Hose Ends: Stainless Steel Braid.............................................. Fittings Sizes............................................................................................ Check Valves............................................................................................ Filter Foam............................................................................................... Air Filtration............................................................................................ Air Density Gauge................................................................................... Fuel Analyzer Kit and Hydrometers....................................................... Understanding Fuels................................................................................ Specific Gravity....................................................................................... Fuel Data.................................................................................................. Orifice Theory.......................................................................................... Important Facts....................................................................................... Manifold Maintenance and Hints............................................................ Manifold Design...................................................................................... Lucas Nozzle Placement.......................................................................... Lucas Metering......................................................................................... Lucas Nozzles and Lines......................................................................... Fuel Requirements................................................................................... Adjusting the Metering Unit.................................................................... Lucas Mechanical Fuel Pump.................................................................. Lucas Notes............................................................................................. Lucas Plumbing........................................................................................ Carburetor Fuel Supply........................................................................... U and L Bends / Connector Hose............................................................ O-rings / Plastic Caps / Jet Nuts............................................................. Ignition.................................................................................................... Misc........................................................................................................ Apparel and Books................................................................................. 3 7 9 11 18 20 23 24 27 28 30 31 33 34 36 37 38 41 42 43 44 45 48 49 50 51 52 53 54 55 56 57 59 60 61 62 64 66 68 70 72 74 75 76 78 83 84 85 88 90 95 96 97 98 99 100 106 107 108 109 110 112 115 119 120 122 124 133 137 141 144 145 151 152 154 157 158 159 161 162 167 172 173 174 177 178 179 181 182 183 187 188 189 190 191 193 196 197 198 201 202 204 205 206 207 208 209 210 211 213 214 215 217 219 221 222 223 224 © 2017

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